United Security Products AVD-45c Manual

Industrial Measurement and Control UDC 6300Process ControllerProduct Manual51-52-25-45 1/03 Rev. C

x UDC 6300 Process Controller Product Manual 1/03 Table 5-17 Procedure for Configuring a Setpoint Ramp ...

86 UDC 6300 Process Controller Product Manual 1/03 4.6 Algorithm Data Set Up Group, Continued Table 4-5 Algorithm Group Definitions, continued L

1/03 UDC 6300 Process Controller Product Manual 87 4.6 Algorithm Data Set Up Group, Continued Table 4-5 Algorithm Group Definitions, continued L

88 UDC 6300 Process Controller Product Manual 1/03 4.6 Algorithm Data Set Up Group, Continued Table 4-5 Algorithm Group Definitions, continued L

1/03 UDC 6300 Process Controller Product Manual 89 4.6 Algorithm Data Set Up Group, Continued Table 4-5 Algorithm Group Definitions, continued L

90 UDC 6300 Process Controller Product Manual 1/03 4.6 Algorithm Data Set Up Group, Continued Table 4-5 Algorithm Group Definitions, continued L

1/03 UDC 6300 Process Controller Product Manual 91 4.6 Algorithm Data Set Up Group, Continued Table 4-5 Algorithm Group Definitions, continued L

92 UDC 6300 Process Controller Product Manual 1/03 4.6 Algorithm Data Set Up Group, Continued Table 4-5 Algorithm Group Definitions, continued

1/03 UDC 6300 Process Controller Product Manual 93 4.6 Algorithm Data Set Up Group, Continued Table 4-5 Algorithm Group Definitions, continued

94 UDC 6300 Process Controller Product Manual 1/03 4.6 Algorithm Data Set Up Group, Continued Table 4-5 Algorithm Group Definitions, continued L

1/03 UDC 6300 Process Controller Product Manual 95 4.6 Algorithm Data Set Up Group, Continued Figure 4-1 Example of Mass Flow Compensation using

1/03 UDC 6300 Process Controller Product Manual xi Table 8-14 How to Remove the Chassis ...

96 UDC 6300 Process Controller Product Manual 1/03 4.6 Algorithm Data Set Up Group, Continued Figure 4-1 Example of Mass Flow Compensation using

1/03 UDC 6300 Process Controller Product Manual 97 4.6 Algorithm Data Set Up Group, Continued Figure 4-2 Example of Eight Segment Characterizer

98 UDC 6300 Process Controller Product Manual 1/03 4.7 Advanced Math Parameters Set Up Group Introduction This data deals with various Logic Gate

1/03 UDC 6300 Process Controller Product Manual 99 4.7 Advanced Math Parameters Set Up Group,Continued Table 4-6 Advanced Math Group Definitions

100 UDC 6300 Process Controller Product Manual 1/03 4.7 Advanced Math Parameters Set Up Group, Continued Table 4-6 Advanced Math Group Definitio

1/03 UDC 6300 Process Controller Product Manual 101 4.7 Advanced Math Parameters Set Up Group, Continued Table 4-6 Advanced Math Group Definitio

102 UDC 6300 Process Controller Product Manual 1/03 4.7 Advanced Math Parameters Set Up Group, Continued Table 4-6 Advance Math Group Definition

1/03 UDC 6300 Process Controller Product Manual 103 4.7 Advanced Math Parameters Set Up Group, Continued Table 4-6 Advanced Math Group Definitio

104 UDC 6300 Process Controller Product Manual 1/03 4.8 Output Algorithm Parameters Set Up Group Introduction This data deals with various output

1/03 UDC 6300 Process Controller Product Manual 105 4.8 Output Algorithm Data Set Up Group, Continued Table 4-7 Output Algorithm Group Definitio

xii UDC 6300 Process Controller Product Manual 1/03 Acronyms 3PSTEP...

106 UDC 6300 Process Controller Product Manual 1/03 4.9 Input 1 Through 4 Parameters Set Up Group Introduction These are the parameters required f

1/03 UDC 6300 Process Controller Product Manual 107 4.9 Input 1 Through 4 Parameters Set Up Group, Continued Table 4-8 Input 1 through 4 Group d

108 UDC 6300 Process Controller Product Manual 1/03 4.10 Input 5 Parameters Set Up Group Introduction These are the parameters required for option

1/03 UDC 6300 Process Controller Product Manual 109 4.10 Input 5 Parameters Set Up Group, Continued Table 4-9 Input 5 Group Definitions, continu

110 UDC 6300 Process Controller Product Manual 1/03 4.10 Input 5 Parameters Set Up Group, Continued Table 4-9 Input 5 Group Definitions, continu

1/03 UDC 6300 Process Controller Product Manual 111 4.11 Control Parameters Set Up Group Introduction The functions listed in this group deal with

112 UDC 6300 Process Controller Product Manual 1/03 4.11 Control Parameters Set Up Group, Continued Table 4-10 Control Group Definitions, contin

1/03 UDC 6300 Process Controller Product Manual 113 4.11 Control Parameters Set Up Group, Continued Table 4-10 Control Group Definitions, contin

114 UDC 6300 Process Controller Product Manual 1/03 4.11 Control Parameters Set Up Group, Continued Table 4-10 Control Group Definitions, contin

1/03 UDC 6300 Process Controller Product Manual 115 4.11 Control Parameters Set Up Group, Continued Table 4-10 Control Group Definitions, contin

1/03 UDC 6300 Process Controller Product Manual xiii References Publication Title Publication Number UDC3000/UDC5000/UDC6000/UDC6300 RS422/485 Co

116 UDC 6300 Process Controller Product Manual 1/03 4.12 Control2 Parameters Set Up Group Introduction The functions listed in this group deal wit

1/03 UDC 6300 Process Controller Product Manual 117 4.12 Control2 Parameters Set Up Group, Continued Table 4-11 Control2 Group Definitions, cont

118 UDC 6300 Process Controller Product Manual 1/03 4.12 Control2 Parameters Set Up Group, Continued Table 4-11 Control2 Group Definitions, cont

1/03 UDC 6300 Process Controller Product Manual 119 4.12 Control2 Parameters Set Up Group, Continued Table 4-11 Control2 Group Definitions, cont

120 UDC 6300 Process Controller Product Manual 1/03 4.13 Options Set Up Group Introduction Configure the Digital Inputs to a specific contact clos

1/03 UDC 6300 Process Controller Product Manual 121 4.13 Options Set Up Group, Continued Table 4-12 Option Group Definitions, continued Lower Di

122 UDC 6300 Process Controller Product Manual 1/03 4.13 Options Set Up Group, Continued Table 4-12 Option Group Definitions, continued Lower Di

1/03 UDC 6300 Process Controller Product Manual 123 4.13 Options Set Up Group, Continued Table 4-12 Option Group Definitions, continued Lower Di

124 UDC 6300 Process Controller Product Manual 1/03 4.13 Options Set Up Group, Continued Table 4-12 Option Group Definitions, continued Lower D

1/03 UDC 6300 Process Controller Product Manual 125 4.13 Options Set Up Group, Continued Table 4-12 Option Group Definitions, continued Lower D

xiv UDC 6300 Process Controller Product Manual 1/03

126 UDC 6300 Process Controller Product Manual 1/03 4.13 Options Set Up Group, Continued Table 4-12 Option Group Definitions, continued Lower Di

1/03 UDC 6300 Process Controller Product Manual 127 4.13 Options Set Up Group, Continued Table 4-12 Option Group Definitions, continued Lower Di

128 UDC 6300 Process Controller Product Manual 1/03 4.14 Communications Set Up Group Introduction This option allows the controller to be connecte

1/03 UDC 6300 Process Controller Product Manual 129 4.14 Communications Set Up Group, Continued Table 4-13 Communications Group Definitions, con

130 UDC 6300 Process Controller Product Manual 1/03 4.14 Communications Set Up Group, Continued Table 4-13 Communications Group Definitions, con

1/03 UDC 6300 Process Controller Product Manual 131 4.14 Communications Set Up Group, Continued Table 4-13 Communications Group Definitions, con

132 UDC 6300 Process Controller Product Manual 1/03 4.14 Communications Set Up Group, Continued Table 4-13 Communications Group Definitions, con

1/03 UDC 6300 Process Controller Product Manual 133 4.15 Alarms Set Up Group Introduction An alarm is an indication that an event that you have co

134 UDC 6300 Process Controller Product Manual 1/03 4.15 Alarms Set Up Group, Continued Table 4-14 Alarms Group Definitions, continued Lower Di

1/03 UDC 6300 Process Controller Product Manual 135 4.15 Alarms Set Up Group, Continued Table 4-14 Alarms Group Definitions, continued Lower Dis

1/03 UDC 6300 Process Controller Product Manual 1 Section 1 – Overview 1.1 Introduction Function The UDC 6300 Process Controller is a microprocess

136 UDC 6300 Process Controller Product Manual 1/03 4.15 Alarms Set Up Group, Continued Table 4-14 Alarms Group Definitions, continued Lower Dis

1/03 UDC 6300 Process Controller Product Manual 137 4.15 Alarms Set Up Group, Continued Table 4-14 Alarms Group Definitions, continued Lower Dis

138 UDC 6300 Process Controller Product Manual 1/03 4.16 Display Parameters Set Up Group Introduction This group contains selections for Decimal P

1/03 UDC 6300 Process Controller Product Manual 139 4.16 Display Parameters Set Up Group, Continued Table 4-16 Display Group Definitions, contin

140 UDC 6300 Process Controller Product Manual 1/03 4.16 Display Parameters Set Up Group, Continued Table 4-16 Display Group Definitions, contin

1/03 UDC 6300 Process Controller Product Manual 141 4.17 Calibration Data Introduction The prompts used here are for field calibration purposes. Re

142 UDC 6300 Process Controller Product Manual 1/03

1/03 UDC 6300 Process Controller Product Manual 143 Section 5 – Operation 5.1 Overview Introduction This section gives you all the information nece

144 UDC 6300 Process Controller Product Manual 1/03 5.2 How to Power Up The Controller Apply power When power is applied, the controller will run

1/03 UDC 6300 Process Controller Product Manual 145 5.2 How to Power Up The Controller, Continued Check the displays and keys Use the procedure i

2 UDC 6300 Process Controller Product Manual 1/03 1.1 Introduction, Continued Inputs Four high-level inputs are standard. They can be: • 1 to 5

146 UDC 6300 Process Controller Product Manual 1/03 5.3 Enter a Security Code Introduction The LOCKOUT feature in the UDC6300 is used to inhibit c

1/03 UDC 6300 Process Controller Product Manual 147 5.4 Monitoring Your Controller Operator Interface The indicators and displays on the Operator

148 UDC 6300 Process Controller Product Manual 1/03 5.4 Monitoring Your Controller, Continued Annunciators The following annunciator functions ha

1/03 UDC 6300 Process Controller Product Manual 149 5.4 Monitoring Your Controller, Continued Bargraphs In addition to the displays and indicator

150 UDC 6300 Process Controller Product Manual 1/03 5.4 Monitoring Your Controller, Continued Viewing the operating parameters Press the LOWR DI

1/03 UDC 6300 Process Controller Product Manual 151 5.4 Monitoring Your Controller, Continued Viewing the operating parameters, continued Table

152 UDC 6300 Process Controller Product Manual 1/03 5.4 Monitoring Your Controller, Continued Diagnostic error messages The UDC6300 performs back

1/03 UDC 6300 Process Controller Product Manual 153 5.5 Start Up Procedure Procedure The Start-up procedure is given in Table 5-6. Table 5-6 Proc

154 UDC 6300 Process Controller Product Manual 1/03 5.6 Operating Modes Available modes The controller can operate in any of five basic modes: •

1/03 UDC 6300 Process Controller Product Manual 155 5.6 Operating Modes, Continued What happens when you change modes Table 5-8 explains what hap

1/03 UDC 6300 Process Controller Product Manual 3 1.1 Introduction, Continued Control Algorithms Depending on the Control output type specified,

156 UDC 6300 Process Controller Product Manual 1/03 5.6 Operating Modes, Continued Selecting Manual or Automatic mode An alternate action switch

1/03 UDC 6300 Process Controller Product Manual 157 5.6 Operating Modes, Continued Selecting Manual or Automatic mode, continued Table 5-9 Proc

158 UDC 6300 Process Controller Product Manual 1/03 5.7 Setpoints Introduction You can configure the following setpoints for the UDC6300 controller

1/03 UDC 6300 Process Controller Product Manual 159 5.7 Setpoints, Continued Changing local setpoint 1 or 2 or 3 Use the procedure in Table 5-11 t

160 UDC 6300 Process Controller Product Manual 1/03 5.7 Setpoints, Continued Switching between local setpoint 1 and 2 Use the procedure in Table

1/03 UDC 6300 Process Controller Product Manual 161 5.7 Setpoints, Continued Switching between local setpoint 3 and local setpoints 1 or 2. Use t

162 UDC 6300 Process Controller Product Manual 1/03 5.7 Setpoints, Continued Selecting the remote setpoint source You can select what you want you

1/03 UDC 6300 Process Controller Product Manual 163 5.7 Setpoints, Continued Switching between local and remote setpoints You can switch between L

164 UDC 6300 Process Controller Product Manual 1/03 5.7 Setpoints, Continued Setpoint selection indication Table 5-16 shows how the indicators rea

1/03 UDC 6300 Process Controller Product Manual 165 5.8 Setpoint Rate Configuration You can configure a Setpoint Ramp Rate that will apply to any L

4 UDC 6300 Process Controller Product Manual 1/03 1.2 Operator Interface Displays and indicators Figure 1-1 shows the operator interface and define

166 UDC 6300 Process Controller Product Manual 1/03 5.9 Single Setpoint Ramp Configuring the setpoint ramp You can configure a single setpoint ram

1/03 UDC 6300 Process Controller Product Manual 167 5.9 Single Setpoint Ramp, Continued Running the setpoint ramp Running a Setpoint Ramp include

168 UDC 6300 Process Controller Product Manual 1/03 5.9 Single Setpoint Ramp, Continued Procedure, continued Table 5-18 Procedure for Running a

1/03 UDC 6300 Process Controller Product Manual 169 5.10 Using Two Set of Tuning Constants Introduction You can use two set of tuning constants fo

170 UDC 6300 Process Controller Product Manual 1/03 5.10 Using Two Set of Tuning Constants, Continued Set switchover value If you select 2 PVSW o

1/03 UDC 6300 Process Controller Product Manual 171 5.10 Using Two Set of Tuning Constants, Continued Switch between two sets via the keyboard (w

172 UDC 6300 Process Controller Product Manual 1/03 5.11 2 Loops of Control Overview Introduction The UDC6300 can operate using Two Independent Lo

1/03 UDC 6300 Process Controller Product Manual 173 5.11 2 Loops of Control Overview, Continued Single Loop Controller Figure 5-2 is a Block Dia

174 UDC 6300 Process Controller Product Manual 1/03 5.11 2 Loops of Control Overview, Continued Loop 2 Figure 5-3 is a Block Diagram of a Loop 2

1/03 UDC 6300 Process Controller Product Manual 175 5.11 2 Loops of Control Overview, Continued Internal Cascade Figure 5-4 is a Block Diagram of

1/03 UDC 6300 Process Controller Product Manual 5 1.2 Operator Interface, Continued Function of keys Table 1-1 shows each key on the operator in

176 UDC 6300 Process Controller Product Manual 1/03 5.11 2 Loops of Control Overview, Continued Override rules The UDC 6300 allows you to select

1/03 UDC 6300 Process Controller Product Manual 177 5.12 Configure 2 Loop of Control Select 2 loop algorithm The procedure in Table 5-24 shows you

178 UDC 6300 Process Controller Product Manual 1/03 5.12 Configure 2 Loop of Control, Continued Select the output algorithm for each loop, conti

1/03 UDC 6300 Process Controller Product Manual 179 5.12 Configure 2 Loop of Control, Continued Select tuning parameters for each group The proc

180 UDC 6300 Process Controller Product Manual 1/03 5.13 Monitor 2 Loops of Control Introduction Monitoring two individual loops of control or Int

1/03 UDC 6300 Process Controller Product Manual 181 5.13 Monitor 2 Loops of Control, Continued Bargraph indication for 2 loops What the Bargraph

182 UDC 6300 Process Controller Product Manual 1/03 5.13 Monitor 2 Loops of Control, Continued Internal cascade indication When Internal Cascade

1/03 UDC 6300 Process Controller Product Manual 183 5.14 Operate 2 Loops of Control Loop operation Operation of two individual loops of control is

184 UDC 6300 Process Controller Product Manual 1/03 5.15 Input Math Algorithms Introduction This controller is provided with two input algorithms.

1/03 UDC 6300 Process Controller Product Manual 185 5.15 Input Math Algorithms, Continued 8 segment characterization Two 8-Segment Characterizat

ii UDC 6300 Process Controller Product Manual 1/03 Copyright, Notices, and Trademarks Printed in U.S.A. – © Copyright 1999 by Honeywell Inc. Rev. C

6 UDC 6300 Process Controller Product Manual 1/03

186 UDC 6300 Process Controller Product Manual 1/03 5.15 Input Math Algorithms, Continued Totalizer function A Flow Totalizer is available as pa

1/03 UDC 6300 Process Controller Product Manual 187 5.16 Logic Gate Operation Introduction The UDC6300 Logic Gate function lets you configure up t

188 UDC 6300 Process Controller Product Manual 1/03 5.16 Logic Gate Operation, Continued Rules and regulations The output of the Logic Gates are

1/03 UDC 6300 Process Controller Product Manual 189 5.17 Digital Outputs Alarms Digital Outputs 1,2,3, and 4 can be configured through the keyboard

190 UDC 6300 Process Controller Product Manual 1/03 5.17 Digital Outputs, Continued Configuration Options - Digital Outputs 1 and 2 Digital Outpu

1/03 UDC 6300 Process Controller Product Manual 191 5.17 Digital Outputs, Continued Priority level for digital outputs The controller will contr

192 UDC 6300 Process Controller Product Manual 1/03 5.18 Digital Input Option (Remote Switching) Digital Input 1 and 2 The Digital Input option de

1/03 UDC 6300 Process Controller Product Manual 193 5.18 Digital Input Option (Remote Switching), Continued Digital input 1 and 2 Action on clos

194 UDC 6300 Process Controller Product Manual 1/03 5.18 Digital Input Option (Remote Switching), Continued Digital input 1 and 2 combination se

1/03 UDC 6300 Process Controller Product Manual 195 5.18 Digital Input Option (Remote Switching), Continued Digital input 1 and 2 combination op

1/03 UDC 6300 Process Controller Product Manual 7 Section 2 – Installation 2.1 Overview Introduction Installation of the controller consists of mou

196 UDC 6300 Process Controller Product Manual 1/03 5.18 Digital Input Option (Remote Switching), Continued Digital input 3,4,5,and 6 The Digita

1/03 UDC 6300 Process Controller Product Manual 197 5.18 Digital Input Option (Remote Switching), Continued Digital input 3, 4, 5, 6 Action on c

198 UDC 6300 Process Controller Product Manual 1/03 5.19 Fuzzy Overshoot Suppression Introduction Fuzzy Overshoot Suppression minimizes overshoot

1/03 UDC 6300 Process Controller Product Manual 199 5.20 Accutune™ Introduction There are several types of Accutune from which to choose: • (TUNE)

200 UDC 6300 Process Controller Product Manual 1/03 5.20 Accutune™, Continued Rules and regulations Table 5-37 is a list of rules and regulations

1/03 UDC 6300 Process Controller Product Manual 201 5.20 Accutune™, Continued How TUNE (Demand”) tuning works TUNE tuning provides virtually foo

202 UDC 6300 Process Controller Product Manual 1/03 5.20 Accutune™, Continued TUNE for Duplex (Heat/Cool) “TUNE” can be done for applications usi

1/03 UDC 6300 Process Controller Product Manual 203 5.20 Accutune™, Continued How “SP Only” Tuning works “SP Only” tuning will continually adjust

204 UDC 6300 Process Controller Product Manual 1/03 5.20 Accutune™, Continued SP Only Tuning for Duplex (Heat/Cool) “SP Only” tune can be done f

1/03 UDC 6300 Process Controller Product Manual 205 5.20 Accutune™, Continued SP Only tuning (after Start-up) SP Only tune will occur whenever t

8 UDC 6300 Process Controller Product Manual 1/03 2.1 Overview, Continued Pre-installation information If the controller has not been removed from

206 UDC 6300 Process Controller Product Manual 1/03 5.20 Accutune™, Continued TUNE+PV ADAPT or SP+PV ADAPT (Process variable disturbances) The

1/03 UDC 6300 Process Controller Product Manual 207 5.20 Accutune™, Continued Error prompt accessing procedure When an error is detected in the Ac

208 UDC 6300 Process Controller Product Manual 1/03 5.21 Input 5 - Pulse Input Introduction This pulse input counts pulses sent from a 2-wire, 3-w

1/03 UDC 6300 Process Controller Product Manual 209 5.21 Input 5 - Pulse Input, Continued Configuration Configure your controller for the type o

210 UDC 6300 Process Controller Product Manual 1/03 5.22 Three Position Step Control Introduction The Three Position Step Control algorithm allows

1/03 UDC 6300 Process Controller Product Manual 211 5.22 Three Position Step Control, Continued Setting the motor travel time, continued Table 5

212 UDC 6300 Process Controller Product Manual 1/03 5.23 Auto/Manual Station Introduction When you select “AM STA” (auto manual station) under “OPT

1/03 UDC 6300 Process Controller Product Manual 213 5.23 Auto/Manual Station, Continued Description The “AM STA” selection of digital input crea

214 UDC 6300 Process Controller Product Manual 1/03 5.23 Auto/Manual Station, Continued Configuration (continued) Refer to Table 5-46 and set up

1/03 UDC 6300 Process Controller Product Manual 215 5.23 Auto/Manual Station, Continued Operation Set the Local Setpoint 2 to 0% of the Input 2

1/03 UDC 6300 Process Controller Product Manual 9 2.2 Model Number Interpretation Model number The model number interpretation is shown in Figure

216 UDC 6300 Process Controller Product Manual 1/03

1/03 UDC 6300 Process Controller Product Manual 217 Section 6 – Input Calibration 6.1 Overview Introduction This section describes the field calib

218 UDC 6300 Process Controller Product Manual 1/03 6.2 Minimum and Maximum Range Values Select the range values You should calibrate the control

1/03 UDC 6300 Process Controller Product Manual 219 6.3 Input 1, 2, 3, or 4 Preliminary Information Disconnect the field wiring Depending on whic

220 UDC 6300 Process Controller Product Manual 1/03 6.3 Input 1, 2, 3, or 4 Preliminary Information, Continued Equipment needed Table 6-2 lists

1/03 UDC 6300 Process Controller Product Manual 221 6.4 Input 1, 2, 3, or 4 Set Up Wiring 1 to 5 Volts or 4–20 mA Inputs Use the copper leads a

222 UDC 6300 Process Controller Product Manual 1/03 6.5 Input #1, 2, 3, or 4 Calibration Procedure Introduction Apply power and allow the control

1/03 UDC 6300 Process Controller Product Manual 223 6.5 Input #1, 2, 3, or 4 Calibration Procedure, Continued Table 6-3 Input #1, 2, 3, or 4 Ca

224 UDC 6300 Process Controller Product Manual 1/03 6.6 Input 5 - Low Level Inputs Preliminary Information Disconnect the field wiring Figure 6-3

1/03 UDC 6300 Process Controller Product Manual 225 6.6 Input 5 - Low Level Inputs Preliminary Information, Continued Equipment needed Table 6-

10 UDC 6300 Process Controller Product Manual 1/03 2.3 Preliminary Installation Procedure Introduction Before you install the controller, you must

226 UDC 6300 Process Controller Product Manual 1/03 6.7 Input #5 - Low Level Inputs Set Up Wiring Thermocouple inputs using an ice bath Refer to

1/03 UDC 6300 Process Controller Product Manual 227 6.7 Input #5 - Low Level Inputs Set Up Wiring, Continued Thermocouple inputs using a precisi

228 UDC 6300 Process Controller Product Manual 1/03 6.7 Input #5 - Low Level Inputs Set Up Wiring, Continued RTD Inputs Use the copper leads and

1/03 UDC 6300 Process Controller Product Manual 229 6.7 Input #5 - Low Level Inputs Set Up Wiring, Continued Radiamatic, Millivolts, Volts, or m

230 UDC 6300 Process Controller Product Manual 1/03 6.8 Input #5 - Low Level Inputs Calibration Procedure Introduction Apply power and allow the

1/03 UDC 6300 Process Controller Product Manual 231 6.8 Input #5 - Low Level Inputs Calibration Procedure, Continued Table 6-7 Input #5 Calibra

232 UDC 6300 Process Controller Product Manual 1/03 6.9 Input #5 - Pulse Input Preliminary Information Equipment needed No equipment is required

1/03 UDC 6300 Process Controller Product Manual 233 6.10 Input #5 - Pulse Input Calibration Procedure Procedure Follow the procedure in Table 6-8

234 UDC 6300 Process Controller Product Manual 1/03 6.10 Input #5 - Pulse Inputs Calibration Procedure, Continued Table 6-8 Input #5 Calibratio

1/03 UDC 6300 Process Controller Product Manual 235 6.11 Input #5 - Pulse Input Verification Set up Refer to Figure 6-8 and wire the controller a

1/03 UDC 6300 Process Controller Product Manual 11 2.3 Preliminary Installation Procedure, Continued Power select jumper placement This controlle

236 UDC 6300 Process Controller Product Manual 1/03 6.12 Restoring Factory Calibration How to restore it The factory calibration constants for al

1/03 UDC 6300 Process Controller Product Manual 237 6.12 Restoring Factory Calibration, Continued Procedure, continued Table 6-10 Restoring Fa

238 UDC 6300 Process Controller Product Manual 1/03 6.12 Restoring Factory Calibration, Continued Procedure, continued Table 6-10 Restoring Fa

1/03 UDC 6300 Process Controller Product Manual 239 6.12 Restoring Factory Calibration, Continued CAUTION A restored factory calibration overwr

240 UDC 6300 Process Controller Product Manual 1/03

1/03 UDC 6300 Process Controller Product Manual 241 Section 7 – Output Calibration 7.1 Overview Introduction This section describes the field calib

242 UDC 6300 Process Controller Product Manual 1/03 7.2 Current Proportional Output Calibration Introduction Calibrate the controller so that the

1/03 UDC 6300 Process Controller Product Manual 243 7.2 Current Proportional Output Calibration, Continued Calibrator connections, continued Figu

244 UDC 6300 Process Controller Product Manual 1/03 7.2 Current Proportional Output Calibration, Continued Procedure The procedure for calibratin

1/03 UDC 6300 Process Controller Product Manual 245 7.3 2nd Current Output Introduction Calibrate the controller so that the Second Current Output

12 UDC 6300 Process Controller Product Manual 1/03 2.3 Preliminary Installation Procedure, Continued Standard inputs range selection (Inputs 1 t

246 UDC 6300 Process Controller Product Manual 1/03 7.3 2nd Current Output, Continued Calibrator connections, continued Figure 7-2 Wiring Connec

1/03 UDC 6300 Process Controller Product Manual 247 7.3 2nd Current Output Calibration, Continued Procedure The procedure for calibrating the 2nd

248 UDC 6300 Process Controller Product Manual 1/03

1/03 UDC 6300 Process Controller Product Manual 249 Section 8 – Troubleshooting / Service 8.1 Overview Introduction Instrument performance can be a

250 UDC 6300 Process Controller Product Manual 1/03 8.1 Overview, Continued Installation related problems Read the Installation section in this ma

1/03 UDC 6300 Process Controller Product Manual 251 8.2 Troubleshooting Aids Overall error messages An error message can occur • at power-up •

252 UDC 6300 Process Controller Product Manual 1/03 8.2 Troubleshooting Aids, Continued Controller failure symptoms Other failures may occur that

1/03 UDC 6300 Process Controller Product Manual 253 8.3 Power-up Tests What happens at power-up When the controller is powered-up, three tests are

254 UDC 6300 Process Controller Product Manual 1/03 8.4 Status Tests Introduction When required, the results of these tests can be checked to deter

1/03 UDC 6300 Process Controller Product Manual 255 8.4 Status Tests, Continued Status Tests Table 8-5 lists the Status tests, the reason for the

1/03 UDC 6300 Process Controller Product Manual 13 2.4 Mounting Physical considerations The controller can be mounted on either a vertical or tilte

256 UDC 6300 Process Controller Product Manual 1/03 8.4 Status Tests, Continued Status Test, continued Table 8-5 Status Tests, continued Test (

1/03 UDC 6300 Process Controller Product Manual 257 8.5 Background Tests Introduction The UDC6300 performs on-going background tests to verify data

258 UDC 6300 Process Controller Product Manual 1/03 8.5 Background Tests, Continued Table 8-6 Background Tests, continued Lower Display Reason f

1/03 UDC 6300 Process Controller Product Manual 259 8.6 Controller Failure Symptoms Introduction In addition to the error message prompts, there a

260 UDC 6300 Process Controller Product Manual 1/03 8.7 Troubleshooting Procedures Introduction The troubleshooting procedures are listed in numeri

1/03 UDC 6300 Process Controller Product Manual 261 8.7 Troubleshooting Procedures, Continued Procedure #2 Table 8-9 explains how to troubleshoot

262 UDC 6300 Process Controller Product Manual 1/03 8.7 Troubleshooting Procedures, Continued Procedure #3 Table 8-10 explains how to troubleshoo

1/03 UDC 6300 Process Controller Product Manual 263 8.7 Troubleshooting Procedures, Continued Procedure #4 Table 8-11 explains how to troublesho

264 UDC 6300 Process Controller Product Manual 1/03 8.7 Troubleshooting Procedures, Continued Procedure #5 Table 8-12 explains how to troubleshoo

1/03 UDC 6300 Process Controller Product Manual 265 8.7 Troubleshooting Procedures, Continued Procedure #6 Table 8-13 explains how to troubleshoo

14 UDC 6300 Process Controller Product Manual 1/03 2.4 Mounting, Continued Note Model Number Before mounting the controller, refer to the namepla

266 UDC 6300 Process Controller Product Manual 1/03 8.8 Parts Replacement Procedures Introduction These procedures tell you how to access and repl

1/03 UDC 6300 Process Controller Product Manual 267 8.8 Parts Replacement Procedures, Continued How to remove the chassis Refer to Figure 8-1 fo

268 UDC 6300 Process Controller Product Manual 1/03 8.8 Parts Replacement Procedures, Continued Parts Identification Figure 8-2 identifies all th

1/03 UDC 6300 Process Controller Product Manual 269 8.8 Parts Replacement Procedures, Continued How to replace Bezel/ Keyboard/Display assembly,

270 UDC 6300 Process Controller Product Manual 1/03 8.8 Parts Replacement Procedures, Continued How to replace Bezel/ Keyboard/Display assembly,

1/03 UDC 6300 Process Controller Product Manual 271 8.8 Parts Replacement Procedures, Continued How to access the Printed Wiring Boards Follow t

272 UDC 6300 Process Controller Product Manual 1/03 8.8 Parts Replacement Procedures, Continued How to replace the MCU/Inputs printed wiring boa

1/03 UDC 6300 Process Controller Product Manual 273 8.8 Parts Replacement Procedures, Continued How to replace the MCU/Inputs printed wiring boa

274 UDC 6300 Process Controller Product Manual 1/03 8.8 Parts Replacement Procedures, Continued How to replace the communications option board T

1/03 UDC 6300 Process Controller Product Manual 275 8.8 Parts Replacement Procedures, Continued How to replace the Power/DIO printed wiring boar

1/03 UDC 6300 Process Controller Product Manual 15 2.5 Wiring Taking electrical noise precautions Electrical noise is composed of unabated electric

276 UDC 6300 Process Controller Product Manual 1/03 8.8 Parts Replacement Procedures, Continued How to replace the option Input board To replace

1/03 UDC 6300 Process Controller Product Manual 277 8.9 Maintenance Cleaning If you find it necessary to clean the elastomer bezel, use mild soapy

278 UDC 6300 Process Controller Product Manual 1/03

1/03 UDC 6300 Process Controller Product Manual 279 Section 9 – Parts List 9.1 Exploded View Introduction Figure 9-1 is an exploded view of the UDC

280 UDC 6300 Process Controller Product Manual 1/03 9.1 Exploded View, Continued Parts identification Table 9-1 lists the part numbers for the ke

1/03 UDC 6300 Process Controller Product Manual 281 9.1 Exploded View, Continued Parts not shown Table 9-2 lists the part numbers of the parts no

282 UDC 6300 Process Controller Product Manual 1/03

Index 1/03 UDC 6300 Process Controller Product Manual 283 A Aborting PV Adaptive Tuning, 206 Aborting SP Only Tuning, 205 Aborting Tuning, 201 A

Index 1/03 UDC 6300 Process Controller Product Manual 284 Direct acting control, 114, 118 Direct Digital Control), 131 Display Parameters Set Up Gr

Index 1/03 UDC 6300 Process Controller Product Manual 285 MCU/Inputs PWB Replacement Procedure, 272 Mechanical Shock, 8 Model Number, 14 Model numb

1/03 UDC 6300 Process Controller Product Manual iii About This Publication How this manual is organized This Product Manual is divided into 11 sect

16 UDC 6300 Process Controller Product Manual 1/03 2.5 Wiring, Continued Identify your wiring requirements To determine the appropriate diagrams

Index 1/03 UDC 6300 Process Controller Product Manual 286 Setpoint ramp final setpoint, 77 Setpoint Ramp Set Up group, 39 Setpoint ramp time, 77 Se

Industrial Measurement and Control Honeywell Inc. 1100 Virginia Drive Fort Washington, PA 19034

1/03 UDC 6300 Process Controller Product Manual 17 2.6 Wiring Diagrams Composite wiring diagram Figure 2-4 is a composite wiring diagram of the UDC

18 UDC 6300 Process Controller Product Manual 1/03 2.6 Wiring Diagrams, Continued Line voltage wiring This equipment is suitable for connection t

1/03 UDC 6300 Process Controller Product Manual 19 2.6 Wiring Diagrams, Continued High level input connections Figure 2-6 shows the wiring connec

20 UDC 6300 Process Controller Product Manual 1/03 2.6 Wiring Diagrams, Continued Optional Input 5 (Low Level Inputs) Figure 2-7 shows the wiring

1/03 UDC 6300 Process Controller Product Manual 21 2.6 Wiring Diagrams, Continued Optional Input 5 (Pulse Inputs) Figure 2-8 shows the wiring con

22 UDC 6300 Process Controller Product Manual 1/03 2.6 Wiring Diagrams, Continued Current Output Figure 2-9 shows the wiring connections for Curr

1/03 UDC 6300 Process Controller Product Manual 23 2.6 Wiring Diagrams, Continued Second Current Output Figure 2-10 shows the wiring connections

24 UDC 6300 Process Controller Product Manual 1/03 2.6 Wiring Diagrams, Continued Digital Inputs Figure 2-11 shows the wiring connections for all

1/03 UDC 6300 Process Controller Product Manual 25 2.6 Wiring Diagrams, Continued Digital Outputs Figure 2-12 shows the wiring connections for Di

iv UDC 6300 Process Controller Product Manual 1/03 Symbol Definitions ! This CAUTION symbol on the equipment refers the user to the Product Manual f

26 UDC 6300 Process Controller Product Manual 1/03 2.6 Wiring Diagrams, Continued Communications option connections There are several types of C

1/03 UDC 6300 Process Controller Product Manual 27 Section 3 – Configuration 3.1 Overview Introduction Configuration is a dedicated operation where

28 UDC 6300 Process Controller Product Manual 1/03 3.2 Configuration Prompts Diagram: prompt hierarchy Figure 3-1 shows an overview of the UDC 6300

1/03 UDC 6300 Process Controller Product Manual 29 3.2 Configuration Prompts, Continued ...Press or to change the value o

30 UDC 6300 Process Controller Product Manual 1/03 3.3 How To Get Started Read the configuration tips Read “Configuration Tips” shown on the next

1/03 UDC 6300 Process Controller Product Manual 31 3.4 Configuration Tips Introduction Listed below in Table 3-1 are a few tips that will help you

32 UDC 6300 Process Controller Product Manual 1/03 3.5 Configuration Procedure Introduction Each of the Set Up groups and their functions are pre-c

1/03 UDC 6300 Process Controller Product Manual 33 3.5 Configuration Procedure, Continued Procedure (continued) Table 3-2 Configuration Procedu

34 UDC 6300 Process Controller Product Manual 1/03 3.6 Tuning Parameters Set Up Group Introduction The Tuning Set Up group contains the Function p

1/03 UDC 6300 Process Controller Product Manual 35 3.6 Tuning Parameters Set Up Group, Continued Function prompts Table 3-3 lists all the functio

1/03 UDC 6300 Process Controller Product Manual v Table of Contents SECTION 1 – OVERVIEW...

36 UDC 6300 Process Controller Product Manual 1/03 3.6 Tuning Parameters Set Up Group, Continued Function prompts (continued) Table 3-3 Tuning

1/03 UDC 6300 Process Controller Product Manual 37 3.7 Tuning L2 Parameters Set Up Group (Cascade or 2 Loop) Function prompts Table 3-4 lists all

38 UDC 6300 Process Controller Product Manual 1/03 3.7 Tuning L2 Parameters Set Up Group (Cascade or 2 Loop), Continued Function prompts (continu

1/03 UDC 6300 Process Controller Product Manual 39 3.8 SP Ramp/Program Set Up Group Single Setpoint Ramp The Setpoint Ramp Set Up group contains t

40 UDC 6300 Process Controller Product Manual 1/03 3.9 Accutune Set Up Group Introduction The Accutune Set Up group offers these selections: • (FU

1/03 UDC 6300 Process Controller Product Manual 41 3.9 Accutune Set Up Group, Continued Function prompts Table 3-6 lists the function prompts in

42 UDC 6300 Process Controller Product Manual 1/03 3.10 Algorithm Data Set Up Group Introduction This data deals with various algorithms residing

1/03 UDC 6300 Process Controller Product Manual 43 3.10 Algorithm Data Set Up Group, Continued Function prompts (continued) Table 3-7 Algorithm

44 UDC 6300 Process Controller Product Manual 1/03 3.10 Algorithm Data Set Up Group, Continued Function prompts (continued) Table 3-7 Algorithm

1/03 UDC 6300 Process Controller Product Manual 45 3.10 Algorithm Data Set Up Group, Continued Function prompts (continued) Table 3-7 Algorithm

vi UDC 6300 Process Controller Product Manual 1/03 4.16 Display Parameters Set Up Group ... 1

46 UDC 6300 Process Controller Product Manual 1/03 3.10 Algorithm Data Set Up Group, Continued Function prompts (continued) Table 3-7 Algorithm

1/03 UDC 6300 Process Controller Product Manual 47 3.10 Algorithm Data Set Up Group, Continued Function prompts (continued) Table 3-7 Algorithm

48 UDC 6300 Process Controller Product Manual 1/03 3.11 Advanced Math Parameters Set Up Group Introduction This data deals with various Logic Gate

1/03 UDC 6300 Process Controller Product Manual 49 3.11 Advanced Math Parameters Set Up Group, Continued Function prompts (continued) Table 3-8

50 UDC 6300 Process Controller Product Manual 1/03 3.11 Advanced Math Parameters Set Up Group, Continued Function prompts (continued) Table 3-8

1/03 UDC 6300 Process Controller Product Manual 51 3.12 Output Algorithm Parameters Set Up Group Introduction This data deals with various Output

52 UDC 6300 Process Controller Product Manual 1/03 3.13 Input 1 Through 4 Parameters Set Up Group Introduction This data deals with various parame

1/03 UDC 6300 Process Controller Product Manual 53 3.14 Input 5 Parameters Set Up Group Introduction This data deals with various parameters requi

54 UDC 6300 Process Controller Product Manual 1/03 3.15 Loop 1 Control Parameters Set Up Group Introduction The functions listed in this group def

1/03 UDC 6300 Process Controller Product Manual 55 3.15 Loop 1 Control Parameters Set Up Group, Continued Function prompts, continued Table 3-12

1/03 UDC 6300 Process Controller Product Manual vii 8.8 Parts Replacement Procedures ...

56 UDC 6300 Process Controller Product Manual 1/03 3.16 Loop 2 Control Parameters Set Up Group Introduction The functions listed in this group def

1/03 UDC 6300 Process Controller Product Manual 57 3.16 Loop 2 Control Parameters Set Up Group, Continued Function prompts, continued Table 3-13

58 UDC 6300 Process Controller Product Manual 1/03 3.17 Options Set Up Group Introduction This data deals with data that covers the 2nd Current Ou

1/03 UDC 6300 Process Controller Product Manual 59 3.17 Options Set Up Group, Continued Function prompts, continued Table 3-14 lists all the func

60 UDC 6300 Process Controller Product Manual 1/03 3.18 Communications Group Introduction This option allows the controller to be connected to a h

1/03 UDC 6300 Process Controller Product Manual 61 3.18 Communications Group, Continued Function prompts, continued Table 3-15 Commun Group Fu

62 UDC 6300 Process Controller Product Manual 1/03 3.19 Alarms Set Up Group Introduction This data deals with the Alarms function that is availabl

1/03 UDC 6300 Process Controller Product Manual 63 3.19 Alarms Set Up Group, Continued Function prompts, continued Table 3-16 lists all the funct

64 UDC 6300 Process Controller Product Manual 1/03 3.19 Alarms Set Up Group, Continued Function prompts, continued Table 3-16 lists all the func

1/03 UDC 6300 Process Controller Product Manual 65 3.20 Display Parameters Set Up Group Introduction This data deals with the Decimal Place, Units

viii UDC 6300 Process Controller Product Manual 1/03 Figures Figure 1-1 Operator Interface Displays and Indicators...

66 UDC 6300 Process Controller Product Manual 1/03 3.21 Calib Group Calibration data The prompts used here are for field calibration purposes. Refe

1/03 UDC 6300 Process Controller Product Manual 67 3.23 Configuration Record Sheet Keep a record Enter the value or selection for each prompt on t

68 UDC 6300 Process Controller Product Manual 1/03 3.23 Configuration Record Sheet, Continued Group Prompt Function Prompt Value or Selection Fac

1/03 UDC 6300 Process Controller Product Manual 69 3.23 Configuration Record Sheet, Continued Group Prompt Function Prompt Value or Selection Fac

70 UDC 6300 Process Controller Product Manual 1/03 3.23 Configuration Record Sheet, Continued Group Prompt Function Prompt Value or Selection Fa

1/03 UDC 6300 Process Controller Product Manual 71 Section 4 – Configuration Prompt Definitions 4.1 Overview Introduction This section provides inf

72 UDC 6300 Process Controller Product Manual 1/03 4.2 Tuning Parameters Set Up Group Introduction Tuning consists of establishing the appropriate

1/03 UDC 6300 Process Controller Product Manual 73 4.2 Tuning Parameters Set Up Group, Continued Table 4-1 Tuning Group Prompt Definitions, cont

74 UDC 6300 Process Controller Product Manual 1/03 4.2 Tuning Parameters Set Up Group, Continued Table 4-1 Tuning Group Prompt Definitions, cont

1/03 UDC 6300 Process Controller Product Manual 75 4.2 Tuning Parameters Set Up Group, Continued Table 4-1 Tuning Group Prompt Definitions, cont

1/03 UDC 6300 Process Controller Product Manual ix Tables Table 1-1 Function of Keys...

76 UDC 6300 Process Controller Product Manual 1/03 4.3 Tuning Loop 2 Parameters Set Up Group Introduction Tuning L2 (Loop 2) consists of establish

1/03 UDC 6300 Process Controller Product Manual 77 4.4 Setpoint Ramp/Rate Set Up Group Introduction This data deals with enabling Single Setpoint

78 UDC 6300 Process Controller Product Manual 1/03 4.4 Setpoint Ramp/Rate Set Up Group, Continued Setpoint Ramp/ Rate group prompts, continued T

1/03 UDC 6300 Process Controller Product Manual 79 4.5 Accutune Set Up Group Introduction Accutune offers the following selections: • (FUZZY) Fu

80 UDC 6300 Process Controller Product Manual 1/03 4.5 Accutune Set Up Group, Continued Table 4-4 Accutune Group Definitions, continued Lower Di

1/03 UDC 6300 Process Controller Product Manual 81 4.5 Accutune Set Up Group, Continued Table 4-4 Accutune Group Definitions, continued Lower Di

82 UDC 6300 Process Controller Product Manual 1/03 4.6 Algorithm Data Set Up Group Introduction This data deals with various algorithms in the con

1/03 UDC 6300 Process Controller Product Manual 83 4.6 Algorithm Data Set Up Group, Continued Table 4-5 Algorithm Group Definitions, continued L

84 UDC 6300 Process Controller Product Manual 1/03 4.6 Algorithm Data Set Up Group, Continued Table 4-5 Algorithm Group Definitions, continued L

1/03 UDC 6300 Process Controller Product Manual 85 4.6 Algorithm Data Set Up Group, Continued Table 4-5 Algorithm Group Definitions, continued L